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3D printed tech is coming to a saddle near you soon

Specialized isn’t the only company investing in 3D printed saddle, Italian brand Fizik has today unveiled its first saddle which has also been manufactured by Carbon, the same Silicon Valley-based company that Spesh partnered with.

Fizik has partnered with Carbon to create a saddle using the same Carbon Digital Light Synthesis (DLS) technology that uses a “digital ultraviolet light projection, oxygen-permeable optics, and programmable liquid resins to produce parts with excellent mechanical properties, resolution and surface finish.”

Fizik_Adaptive_LARGE_detail

It basically amounts to 3D printing a special polymer material to replace the usual foam padding used in saddles. The benefit is that the printing process provides the opportunity to do things you can’t with current foam technology constraints.

Fizik is claiming it provides improved power transfer, shock absorption, stability and comfort. Like the Specialized saddle, a lattice is created that is then held in place by a carbon fibre base. It’s quite a different interpretation of the technology to the Specialized saddle which appears to be entirely 3D printed; Fizik has just used it for the top of the saddle.

fizik adaptive saddles

The unique process will be used first in the Versus Evo 00 saddle, integrated into a full carbon fibre base to keep the weight as low as possible. It reckons it’ll be available in the next coming months, beating Specialized’s expected delivery of early 2020 for its interoperation of this technology.

“We’re proud to partner with fizik to unlock their unique product vision to push the limits of saddle design,” says Erika Berg, Head of Application Development at Carbon. “fizik used the Carbon Lattice Engine to match optimized response profiles based on rider feedback and create a digitally tuned lattice geometry for the Adaptive - enabling differentiation based on their unique product vision and design.”  

Fizik_Adaptive_REGULAR_bottom

This new technology creates all sorts of possibilities, as Luca Mathia Bertoncello, fizik Brand Director, explains: “Digital Light Synthesis unlocks a new era in saddle design and manufacturing, driven by athlete data and agile manufacturing processes. It means we can fully release our creativity – transforming not just what we make, but how we make it, bringing a whole new way of thinking to cycling saddles. Our aim is to provide riders with bespoke performance products tailored to their individual biodynamic data.” 

Fizik_Adaptive_REGULAR_side

We’ve no idea on pricing yet, or how much these new saddles weigh compared to regular Fizik saddles. The road.cc team over at Eurobike will be taking a closer look so stay tuned for more details.  

- Specialized unveils 3D printed saddle that can be custom-tuned for each rider

David has worked on the road.cc tech team since July 2012. Previously he was editor of Bikemagic.com and before that staff writer at RCUK. He's a seasoned cyclist of all disciplines, from road to mountain biking, touring to cyclo-cross, he only wishes he had time to ride them all. He's mildly competitive, though he'll never admit it, and is a frequent road racer but is too lazy to do really well. He currently resides in the Cotswolds.