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There’s an urgent need for bike builders – could you help?

There are currently around 20,000 bicycles awaiting delivery and building for UK customers

With bike sales soaring during the coronavirus lockdown, the industry has unexpectedly found itself suffering a shortage of people capable of putting bikes together. The Association of Cycle Traders (ACT) is therefore appealing for technicians free to take on bike building work to come forward. With an estimated 20,000 bicycles awaiting delivery and building for UK customers, there’s work to be done.

Earlier this week we reported how bikes have become “the new toilet paper” with huge numbers of people investing either to undertake exercise during the lockdown, or to travel to work while avoiding public transport.

We’ve also reported how Evans Cycles customers have criticised the retailer over the lack of warning on its website about extended delivery times – the company says it is taking between 14 and 18 working days to deliver bikes due to current high levels of demand.

The ACT says that although there are growing concerns about stock supply being the big bottle neck in getting the nation onto their bikes, the lack of resources to get them built and ready for customers is currently the most pressing issue.

It is not just the increase in sales that is causing the problem either. Large numbers of the general public have been dragging old bikes out of retirement to be made road worthy again. “Whilst technicians are repairing they aren't building,” points out the ACT.

The ACT is therefore making appealing for technicians that are free to take on bike building work to get involved however they can.

If you are not currently working in the trade, but would like to return, or are furloughed and would like to make some additional income during your furlough period, the UK bike trade needs your help.

ACT says priority will be given to candidates with Cytech qualifications Level 1 and above, but all candidates with proven and ideally recent experience should apply.

Relevant jobs will be posted on the ACT’s jobs board.

Alex has written for more cricket publications than the rest of the road.cc team combined. Despite the apparent evidence of this picture, he doesn't especially like cake.

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28 comments

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Y_geordie | 3 years ago
1 like

Really salute bike mechanics. Don't see why the masses think nothing of getting ripped off for £500 per car 'serviced' every year but people are not prepared to pay good decent rates for a bike mechanic. Thanks for keeping the country moving with a sustainable form of transport.

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Gkam84 | 3 years ago
0 likes

It isn't The Association of Cycle Traders looking for builders, go to their jobs board they link to, specifically, it's Evans Cycles. Mike Ashley...haha, he can feck off and for £9 an hour, they aren't going to get skilled mechanics.

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Rik Mayals unde... | 3 years ago
0 likes

Many bike shops need decent mechanics full stop. Google bike builds hall of shame, have a laugh at the bikes from Halfords and Tesco etc etc with fork wrong way round, front disc calliper opposite side to brake caliper. Hilarious.

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Sriracha replied to Rik Mayals underpants | 3 years ago
2 likes
biker phil wrote:

Many bike shops need decent mechanics full stop. Google bike builds hall of shame, have a laugh at the bikes from Halfords and Tesco etc etc with fork wrong way round, front disc calliper opposite side to brake caliper. Hilarious.

Halfords seem to come in for a lot of stick here. They actually feature only once in the Hall of Shame blog. The majority seem to be supermarket and catalogue bikes.

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eburtthebike replied to Sriracha | 3 years ago
0 likes

Sriracha wrote:
biker phil wrote:

Many bike shops need decent mechanics full stop. Google bike builds hall of shame, have a laugh at the bikes from Halfords and Tesco etc etc with fork wrong way round, front disc calliper opposite side to brake caliper. Hilarious.

Halfords seem to come in for a lot of stick here. They actually feature only once in the Hall of Shame blog. The majority seem to be supermarket and catalogue bikes.

When I worked as a bike mechanic, I had a series of maybe half a dozen customers who had bought their bikes at the local Halfords, all with the same fault; the front brake cable was wrapped around the head tube, so that when turning, the cable tightened up and the brake came on.  A couple of them said that they'd taken it back because of this fault, but were told that it was right.

The problem with Halfords is that most of the mechanics are good, but, like everything else, people always remember bad service, and that gives them a bad name.

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David9694 | 3 years ago
3 likes

The nearest I've been to this recently is my 5 day frame-building course - if you're an unfit office wollah like me, just doing 8 hours of physical activity on your feet is plain knackering. Unfortunately, the office wollah-ing pays rather better than the bike assembly or fixing jobs on offer.

At Halfords in the 1980s, assembling a Raleigh meant getting the cardboard off, running in the pedals and straightening-up the bars. I learnt a heck of a lot in the summer of 1987 working in a back street Lbs, just the sheer variety of ages and types of bikes needing work. I got very fast at punctures. 

I build (and dismantle) for fun, so if this was piece-work I wonder what I'd need to charge, based on my output. I'd have thought I could do two new builds as described in a day, I.e. frame/forks, groupset, wheels and finishing kit all supplied. Make that one a day if the guy is having mudguards.

Some of this depends on whether things generally fit first time, like the seatpost or b/b threads and bearings, and what issues you meet along the way, like does the brake Caliper make contact with the headset race. 

I wouldn't dismiss bike mechanicing as easy - like a lot of things, it's easy when you know how - I've made countless minor mistakes and a few costly mistakes along the way. 

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AlsoSomniloquism replied to David9694 | 3 years ago
0 likes

Depends on the bike shop but I suspect just from seeing the boxes everywhere that most major brand bike shops still just do the "take out of box, attach handlebars to stem, attach pedals" approach. 

I'm not denigrating it and they probabaly check indexing and brakes etc as well before passing it onto the customer, but the bike build is normally the younger staff job with the more experienced doing the repairs jobs / major servicing.

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armb replied to AlsoSomniloquism | 3 years ago
0 likes

I've bought two bikes in boxes, one (a Raleigh child's bike) from Halfords, one (a basic Dawes mountain bikes) from random eBay seller. In both cases there was a little more it than pedals and straighten/attach bars, but not much. Nothing that anyone used to maintaining their own bikes would struggle with. They were both some years back though.

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Gary's bike channel | 3 years ago
2 likes

i could do it, but im not qualified. Ive volunteered in a charity bike shop and learnt how to true wheels though. I can do bottom brackets, chain rings, chains, head bearings etc, to be honest, fixing a bicycle is twice as simple as fixing or putting back a motorbike together. The issue is most people arent mechanically minded. At work we lend bikes out to customers on site, we had a couple call us from 5 miles away as it was getting dark and they said the back wheel is not rideable. So we took extra bikes out, found them, one was drunk and very agressive with us, saying THE BIKES NOT FIT FOR PURPOSE i cant ride it back! so i looked at the back tyre and it was flat. I said'' do you mean the tyre is flat and thats why you cant ride it?''      he squared up to me and said'' yes its not safe is it, its all wobbly!''          i looked at my workmate and laughed. '' you do realise thats just a puncture right, we give you a little repair kit for that reason when you hire the bike?''           in the end we took the ''dangerous'' flat tyre back and left them with no bikes at all so they had to pay for a taxi back. But if we're in a situation where the average person cannot fix a puncture then i am concerned we havent got many technicians around to fix idiocy. 

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zero_trooper | 3 years ago
0 likes

As a very general estimate, how long would it take a 'competent mechanic' to assemble a bike?  Like a box arrives from the Far East containing a frame and (non-fitted?) fork and another box with the specced groupset and a further box of other components.

And how much would they expect to be paid for their endeavours?

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benbrangwyn replied to zero_trooper | 3 years ago
2 likes

I'm level 3 EAL (trained at the brilliant Cycle Systems Academy). At the end of the Level 2 course, as our final exam, we had to build a bike up from scratch - frame completely stripped, forks separate, all components and cables ready on the bench, all the right tools - to "showroom ready" state. I managed mine in 64 minutes, with only the saddle angle cited as an error by the meticulous trainer. 

There were no nasty suprises though, unlike the Halfords bike I built up for a woman who'd had it delivered partly assembled with zero instructions. This particular gem had a front derailleur / axle length issue that meant the chain ground against the inside plate in 1st gear. Had to angle the derailleur non-parallel with the chainrings to make it work. Messed with my ocd something awful. 

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zero_trooper replied to benbrangwyn | 3 years ago
1 like

64 mins? Well impressed!

I've taken longer to remove a very stubborn seat tube  2

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Municipal Waste replied to zero_trooper | 3 years ago
1 like

Depends how much is wrong with it and how much the mechanic cares.
They can expect to earn significantly below the national average.

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zero_trooper | 3 years ago
1 like

Some furloughs forbid taking on other work. Check the smallprint.

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PpPete | 3 years ago
1 like

I posted offer of help with all bike repair/mainternance tasks on my local community facebook "help" group.

Number of requests after 10 days ?

Zero.

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Rick_Rude | 3 years ago
4 likes

If ever a level of complexity was over egged!!

Bikes are at the very bottom of any mechanical hierarchy. Anyone should be capable of sorting their own bike out. I replaced a steering rack on my car just following a forum post on an owners website.

About the hardest thing to do on a bike a true a bent wheel or get a headset in, most job can de done with one of those £30 Halfords toolkits if you've got a run of the mill bike.

I know that sounds arrogant but I've always been of the give it a go yourself ideology and it's fun to take stuff apart. Occasionally you break stuff but you're rarely losing in the long run. One of my mates HAS to have his bike serviced by the lbs and he'll take it for really minor stuff like derailleur indexing adjustment even though all he had to do was turn an adjuster.

If you're going to do anything with your time off., stop riding for a day or so and take your bike to bits and rebuild it. Before you know it you'll be swapping groupsets.

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eburtthebike replied to Rick_Rude | 3 years ago
3 likes

Rick_Rude wrote:

If ever a level of complexity was over egged!! Bikes are at the very bottom of any mechanical hierarchy. Anyone should be capable of sorting their own bike out. I replaced a steering rack on my car just following a forum post on an owners website. About the hardest thing to do on a bike a true a bent wheel or get a headset in, most job can de done with one of those £30 Halfords toolkits if you've got a run of the mill bike. I know that sounds arrogant but I've always been of the give it a go yourself ideology and it's fun to take stuff apart. Occasionally you break stuff but you're rarely losing in the long run. One of my mates HAS to have his bike serviced by the lbs and he'll take it for really minor stuff like derailleur indexing adjustment even though all he had to do was turn an adjuster. If you're going to do anything with your time off., stop riding for a day or so and take your bike to bits and rebuild it. Before you know it you'll be swapping groupsets.

As an ex-bike mechanic, let me assure you that fixing almost anything on a bike is beyond the capability of most people, and a lot of my work came from people who'd tried, failed and made things worse. 

Classic case was a truly arrogant twat, named Steve B, who tried to replace a cable in his RH STI, screwed it up so badly that a new shifter had to be fitted.  He also tried to avoid paying, but fortunately, the FSB legal department made mincemeat of him.

I've never received payment with such deep gratitude.  He really was the worst person I'd ever had to deal with, and a mechanical idiot to boot.

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pockstone replied to eburtthebike | 3 years ago
1 like

..., but fortunately, the FSB legal department made mincemeat of him.

/quote]

You don't mess with the KGB!!

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John Smith replied to Rick_Rude | 3 years ago
2 likes

Bike maintenance is easy, if all things go well. Where the issues, and skill, is in it is:

1) Having the right tools and knowing how they work. Screwdrivers and hex keys are fine, but fitting press fit BBs, or correctly torqueing bolts not so much. At home you can do without, but not so much when building for someone else.

2) Having the skill to make it all neat and tidy. Well wrapped bars or neat cables. Also things like threading internal cables.

3) the skill to know what to do if something it wrong.

I am happy to do my own bike work, but I would never do it for other people, especially not for money.

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BBB replied to Rick_Rude | 3 years ago
2 likes

Anyone who believes that working on modern bikes is "simple", servicing charges are a "rip-off" and getting your gears to work perfectly is about turning a barrel adjuster by half a turn is suffering from Dunning–Kruger effect and should be sent to a compulsory work experience session in a proffesionally run workshop.

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Podc | 3 years ago
0 likes

I'd love to help. Will be keeping an eye on the ACT site to see if any jobs get added local to me.

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huntswheelers | 3 years ago
2 likes

I am rammed with work, 12 hr days that is on new builds, service work, repairs and upgrades. Biggest issue is delivery delays of parts just now. Day off tomorrow (Sunday) as I am heading out for a ride myself....but I still have Key workers dropping bikes off for next weeks appointments

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Velovoyeur replied to huntswheelers | 3 years ago
4 likes

The fact that there’s more than enough work shows that bike mechanics provide a valuable service. Keep up the good work - it is important and appreciated.

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Municipal Waste | 3 years ago
2 likes

It just doesn't pay enough 🤷🏻‍♂️

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Velovoyeur replied to Municipal Waste | 3 years ago
3 likes

This because people don’t acknowledge that skilled bike mechanics do a valuable job. A fully skilled bike mechanic who can service complex components deserves much more than the pittance they generally receive. 

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Stebbo replied to Velovoyeur | 3 years ago
7 likes

That can be said about many jobs. It has come to light during these trying times. 

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Municipal Waste replied to Velovoyeur | 3 years ago
0 likes

Yep. Hence why I've stopped.

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CygnusX1 replied to Municipal Waste | 3 years ago
0 likes

That's because they are key workers

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