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TECH NEWS

Check out ‘the lightest 3D printed pad saddle’, Bjorn’s 140g Setka

The lightweight Setka uses similar tech to Specialized's Mirror and Fizik's Adaptive models

Moscow-based composite component brand Bjorn has launched the “lightest 3D printed pad saddle” at a claimed weight of just 140g. This is over 25% lighter than the Specialized S-Works Power with Mirror Saddle (193g).

> Video: How to choose the correct saddle for you and your riding

Bjorn Setka saddle

Designed by Bjorn together with Carbon Inc – the US company that also worked with Fizik on its Antares Versus Evo Adaptive 00 (£369.99), R1 (£299.99) and R3 (£249.99) saddles and with Specialized on its S-Works Power with Mirror saddle (£390), the Setka has been developed for “new levels of comfort”.

> How to make your bike more comfortable - check out our 14 tips

Oh and there's that very light weight…

2021 Bjorn Setka 2

The 3D printed pad features nine zones with different structures and densities that Bjorn says provides “unrivalled power transfer and allows the rider to experience the best comfort, no matter their position on the bike”.

Bjorn Setka saddle underside

Bjorn promises the Setka doesn’t compromise structural reliability. “It has 7- x 9- mm oval rails which are constructively joined to a new carbon core to offer the best compatibility with 3D printed padding,” says Bjorn.

2021 Bjorn Setka 5

The saddle also features a wide channel cut out for relieving pressure in the soft tissue areas.

Bjorn says that 3D printing technology enables engineers to adapt and change material density for superior sit bone support and soft tissue relief, all for improved comfort. 

> How to decide on the best Specialized saddle for your type of riding

2021 Bjorn Setka 1

The 250mm long Setka is a touch longer than short-nosed 243mm Specialized 3D offering, and considerably shorter than the 274mm Fizik option.

The Setka will only be available in a width of 143mm to start with, but Bjorn says a 155m wide option will follow.

Bjorn's Setka costs $420, which currently puts the price a little bit under the £300 mark.

It'll be available from June 2021.  

www.bjorncycles.com

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8 comments

Avatar
Yorky-M | 2 years ago
1 like

THIS WILL EAT SHORTS. Anything other than a smooth surface with hasten shorts wear

Avatar
peted76 | 2 years ago
0 likes

You can get lighter saddles if weight is your concern...and aren't padded shorts supposed to be the part which affords comfort to your sit bones..  I can't quite get my head around the idea of these 3d printed saddles, besides them looking quite interesting.. I don't see the point of them.. 

 

Avatar
Secret_squirrel replied to peted76 | 2 years ago
0 likes

You could argue that padded shorts wouldnt be necessary if the saddle had the right padding to begin with.  I guess the value that padded shorts give is that they move with your arse, rather than a saddle which has different pressure points depending on where you are sitting.

I would presume that as OYB mentions below it should be possible to evolve these saddles to provide the right relief to the pressure points from each changed seating position on the bike.

The other unspoken issue of course in cycling is that we've all been brainwashed to accept a degree of arse discomfort in pursuit of a lightweight racing saddle.  Ideally your saddle should still be comfy after a 10hr double century, but there are very few of us brave enough to fit an armchair-like saddle to our race oriented pride and joys.

I had a vintage Rolls fitted to my first Gravel bike - I got more admiring comments about the saddle than I did about the bike. 1 of 2 best saddles that I have owned until the bike was nicked  2

Avatar
I love my bike replied to Secret_squirrel | 2 years ago
0 likes

Saddle padding is bike weight, but shorts padding isn't. It's the same with pedal cleats, except pedals are often not counted as being an essential part of a bike!

Avatar
andystow replied to peted76 | 2 years ago
1 like

I must be an outlier. I cycle more than the average bloke, but not nearly as much as pros, about 10 hours a week, at least a bit nearly every day. I did over 120 miles on a recent Saturday riding just like I normally do: on my Brooks Cambium Carved with no padded shorts. No discomfort to speak of.

Avatar
OnYerBike | 2 years ago
3 likes

How long before someone combines one of those pressure mapping doohickies with 3D printing to produce custom saddles that perfectly fit any given person's sitbones and posture? 

(or does that already exist?)

Avatar
Sriracha | 2 years ago
1 like

Is there a weight limit for this saddle? Otherwise somebody's going to get shafted, for want of a better word.

Avatar
Rendel Harris replied to Sriracha | 2 years ago
0 likes

Sriracha wrote:

Is there a weight limit for this saddle? Otherwise somebody's going to get shafted, for want of a better word.

It's 120 kg.

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