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Lusso Active Aero Cycling Bibshorts



Bold aero claims, but impressive shorts nonetheless for those who like to go fast in comfort

At every product is thoroughly tested for as long as it takes to get a proper insight into how well it works. Our reviewers are experienced cyclists that we trust to be objective. While we strive to ensure that opinions expressed are backed up by facts, reviews are by their nature an informed opinion, not a definitive verdict. We don't intentionally try to break anything (except locks) but we do try to look for weak points in any design. The overall score is not just an average of the other scores: it reflects both a product's function and value – with value determined by how a product compares with items of similar spec, quality, and price.

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Lusso has headed down the windcheating route with its Active Aero Cycling Bibshorts, using fabrics to give you an aerodynamic advantage against the elements – backed up with some very bold claims indeed. Comfort is great, mind, so any speed benefits are a welcome bonus.

For a lot of riders, Lusso's stance on British manufacturing is a big draw so it's good to see that this has continued, with these Aero Actives being created in Manchester. Quality is top notch and all of the stitching and panels are finished to a very high standard so I can't see any longterm issues with durability.

Lusso Active Aero Bib Shorts - front full.jpg

The fabric used for the main sections of the shorts comprises two Italian made fabrics. Front and back, the Active Aeros use what looks to be a dimpled type surface on the outer while smooth on the inner.

Lusso Active Aero Bib Shorts - logo.jpg

It's a decent thickness and feels very robust which is at odds with how soft it feels against the skin, plus there is plenty of stretch in the fabric for a close fit – borderline compressive in fact.

The second material used for the leg side panels is much thinner, basically seethrough on the grooves, and this one really does have a lot of give to guarantee a skintight fit for those aerodynamic gains.

Lusso Active Aero Bib Shorts - side.jpg

Forty-five millimetre leg grippers keep the shorts in place and even with the large internal seam they spread the load without any form of pressure points or discomfort. The thin line of silicone stops them sliding up if your legs are sweaty.

Lusso Active Aero Bib Shorts - gripper.jpg

Up top, the bib uses a lot thicker material than many we see, and you can get a little warm when really cranking out the effort. Compared with the shorts section, the bib straps don't have the same level of tension in them so they are comfortable against the skin and don't feel restrictive.

Lusso Active Aero Bib Shorts - straps fornt.jpg

For the full pro look you also get a radio pocket at the rear of the bib section, plus a guide to keep the headphone wire in place.

Lusso Active Aero Bib Shorts - straps back.jpg

Elastic Interface supplies pads to a lot of shorts manufacturers, so it's no surprise that Lusso has followed the same path. The pad in question uses various densities of foam padding in two steps, raising them above the central relief channel.

Lusso Active Aero Bib Shorts - pad.jpg

The first step is a constant height right the way around, with the second being thicker at the rear and tapering off a few mm at the front.

It's a comfortable design, and considering the aero intentions of the bib shorts, you're likely to spent a lot of time crouched over in the drops so the much less padded front means you don't get any bunching.

Lusso Active Aero Bib Shorts - back.jpg

It remains comfortable, too, whether you are out for a short, hard blast or a longer jaunt of four hours or more.

At a penny shy of 100 quid the Lussos aren't cheap, but in terms of quality and comfort they certainly aren't overpriced. For instance, they are a cool £40 cheaper than the Gore Oxygen 20 bib shorts, which use a pad from the same manufacturer and claim to have all the attributes of the Lussos.

Race-orientated shorts also come in the form of dhb's Aeron Speed bibs which at full retail will set you back £80, so there are options out there for various budgets.

> Buyer's Guide: 22 of the best cycling bib shorts

And do the aero claims justify paying a bit of a premium? Well, that is something only you can decide, but if you look at the opening section of the report below you'll see that Lusso saw a 19-second saving over 10 miles when paired with one of its Active Aero jerseys.

True, it probably doesn't really affect most of us in the real world, but when it comes to aerodynamic savings I've known people to spend a lot more for similar gains in a time trial, for instance.

Overall, I'd say the Lussos offer an impressive all-round package, with the aero benefits, if true, the icing on the cake.


Bold aero claims, but impressive shorts nonetheless for those who like to go fast in comfort test report

Make and model: Lusso Active Aero Cycling Bibshorts

Size tested: Medium

Tell us what the product is for, and who it's aimed at. What do the manufacturers say about it? How does that compare to your own feelings about it?

Lusso says: "We tested the Lusso Active Aero Bibshorts in conjunction with the Active Aero Short Sleeve Jersey using an ex-elite rider, riding at 280 watts on a Specialized Venge, featuring Zipp 808's with a power meter

"He was also wearing Lusso Active Aero socks and an aero helmet.

"The test was held on a 10 mile test course. The wind was NNW with a 17 degree centigrade temperature and we found an improvement was made over a standard jersey and bibshorts of 19 seconds. A saving of 3 mins 10 secs over a 100 mile ride."

Claims that are hard to quantify but the Lusso bibs are very comfortable and fit really well.

Tell us some more about the technical aspects of the product?

Lusso lists these features:

* Fabric: 2 Italian Aero Fabrics

* Bib Fabric: Dry yarn Polypropylene bib

* Leg Grippers: 45mm SC-10

* Pad : Elastic interface

* Design: Anatomic Race Fit

* Detail: Race Radio Pocket

* Antistatic & 50+ UV Ray Protection: Yes

* Machine Washable: Yes

* Made in UK: Yes Manchester


* Usage: Long Distance 6hr+Endurance Pad

* Thickness: 14 mm

* Padding: H.D. Perf Foam

Rate the product for quality of construction:
Rate the product for performance:
Rate the product for durability:
Rate the product for fit:
Rate the product for sizing:
Rate the product for weight:
Rate the product for comfort:
Rate the product for value:

How easy is the product to care for? How did it respond to being washed?

A simple hand or machine wash at 30°C brings everything up clean.

Tell us how the product performed overall when used for its designed purpose

A really nice close and comfortable fit.

Tell us what you particularly liked about the product

The fit.

Tell us what you particularly disliked about the product

The front material is quite seethrough although your modesty is intact thanks to the pad.

Did you enjoy using the product? Yes

Would you consider buying the product? Yes

Would you recommend the product to a friend? Yes

Use this box to explain your score

Lusso continues to impress me with its price vs performance, and these are no different: great fit and comfort at a good price.

Overall rating: 8/10

About the tester

Age: 38  Height: 180cm  Weight: 76kg

I usually ride: This month's test bike  My best bike is: Kinesis Aithein

I've been riding for: 10-20 years  I ride: Every day  I would class myself as: Expert

I regularly do the following types of riding: time trialling, commuting, club rides, sportives, fixed/singlespeed

As part of the tech team here at F-At Digital, senior product reviewer Stu spends the majority of his time writing in-depth reviews for, and ebiketips using the knowledge gained from testing over 1,500 pieces of kit (plus 100's of bikes) since starting out as a freelancer back in 2009. After first throwing his leg over a race bike back in 2000, Stu's ridden more than 170,000 miles on road, time-trial, track, and gravel bikes, and while he's put his racing days behind him, he still likes to smash the pedals rather than take things easy. With a background in design and engineering, he has an obsession with how things are developed and manufactured, has a borderline fetish for handbuilt metal frames and finds a rim braked road bike very aesthetically pleasing!

Add new comment


Curly | 6 years ago

I got a set of these, after seeing the great review in cycling weekly, beating Rapha and castelli!

super comfy and brill fit! nice to see we still made in the UK.

Stef Marazzi | 6 years ago

Good work Lusso. All made in the UK too. Buy British!

Freddy56 | 6 years ago

Surely....if they are supposed to be aerodynamic with the lined  fabric, they are going to be aerodynamic and UNaerodynamic for equal measures of the pedalling rotation?

Or is it just a big bag of pretty marketing.

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