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Component maker dramatically upgrades earlier recall to include all 19,000 brakes after reported system failures in US cyclocross races

US component maker SRAM has this evening dramatically upgraded its limited product recall on SRAM Red 22 and S700 hydraulic brakes to a warning to ALL those with the brakes on their bikes to stop using them immediately. This new and much more serious product recall on the brakes is not for the same fault identified in a limited batch of brakes that were subject to last month's product recall. 

In that original recall SRAM said the problem identified related to a specific batch of brakes and was a quality and performance issue with no reported failures. This seems to have changed dramatically now with a number of failures reported to the company during cyclocross races in the US last weekend.

SRAM say that to their knowledge there have been no injuries as a result of the failures which occurred during cyclocross races held in sub-zero temperatures when, according to SRAM, the master cyclinder seals (the master cyclinder is located in the brake lever) failed to hold pressure resulting in "abrupt loss of brake power, and an inability to stop the bike." 

According to the SRAM statement, reproduced in full below, the advice to stop use immediately applies to 19,000 brakes - the majority will be on bikes that are either en-route to bike shops or are further back in the supply chain. SRAM is recalling all the brakes of those particular models they have shipped so far. 

While the recall and its timing in the run up to Christmas will prove to be a major headache for those manufacturers, distributors and bike shops holding large numbers of bikes specified with those brakes, those who have bought bikes with SRAM Red 22 or S700 hydraulic braking systems face being unable to ride their new machines for the immediate future. SRAM has committed itself to replacing all the brakes but at this early stage has not yet come up with a timetable for doing so. There must be some question as to whether a redesign and a change of manufacturing process will be required to solve the problem. 

SRAM will now have to answer questions about its pre-launch testing procedures and its manufacturing testing procedures and quality control. The brakes failed at operating temperatures which must surely have been contemplated as being within the range of normal use. If that wasn't the case, SRAM will have to explain why not. Either way, something would appear to have been missed either during in the field testing or quality control.

In one sense at least the company has been lucky. The failures occured in the relatively controlled environment of a cyclocross race and not on an alpine descent where wind chill temperatures can also easily dip below zero. Given the potentially catastrophic consequences of such a scenario, it is little wonder SRAM has moved so fast to warn people to stop using Red 22 and S700 brakes.

SRAM Statement

UPDATE: SRAM Road Hydraulic Brake Recall – STOP USE IMMEDIATELY

On November 4th SRAM identified and announced a technical issue with respect to a narrow production range of its RED 22 and S-700 Hydraulic Road Brakes. At that time, it was described as a performance and safety concern with no reported failures in the field.

It has recently come to our attention that during last weekend’s Cyclocross racing in the US, in sub freezing temperatures, several failures were reported. In these conditions the master cylinder seals failed to hold pressure resulting in abrupt loss of brake power, and an inability to stop the bike. These failures are related to product that is outside the originally stated date code range and unrelated to the original failure mode. No injuries have been reported to date.

As a result of this new finding, SRAM requests that anyone who has a bike equipped with SRAM Hydraulic Disc or Hydraulic Rim Brakes stop using the bike immediately. All products shipped to date, and currently in the market or in inventory will be recalled.

Further, we are asking our Bike Brand customers, OE factories, Distributors and Dealers to cease all sales and shipments of SRAM RED 22 and S-700 Hydraulic Road Brakes. A total of approximately 19,000 brake systems have been shipped to date into the global market.

Quarantine efforts currently underway with Factories, Bike Brands, and Distributors will be broadened to include all Dealers with inventory on bikes, or as Aftermarket product. Additional information related to timing and replacement of product will be forthcoming.

As originally announced we have reported this issue to the US CPSC and will be cooperating with the agency to announce a Safety Recall. We will also be contacting and working closely with appropriate like agencies in Europe and globally.

SRAM engineering and manufacturing is committed to the highest Quality standards. On behalf of all employees at SRAM we apologize for the business disruption to our customers business and to the individuals who have placed their trust in our products.

Plucked from the obscurity of his London commute back in the mid-Nineties to live in Bath and edit bike mags our man made the jump to the interweb back in 2006 as launch editor of a large cycling website somewhat confusingly named after a piece of navigational equipment. He came up with the idea for road.cc mainly to avoid being told what to do… Oh dear, issues there then. Tony tries to ride his bike every day and if he doesn't he gets grumpy, he likes carbon, but owns steel, and wants titanium. When not on his bike or eating cake Tony spends his time looking for new ways to annoy the road.cc team. He's remarkably good at it.