The Santini Aero Race CC Unisex Short Sleeve Jersey is a brilliant choice for speedy summer riding and racing. In addition to being cool and well-fitting overall, it’s competitively priced. Considering its low environmental impact, that’s all very welcome.

Features and fit

The most notable thing about the Santini Aero Race jersey is its material. Santini says Polartec Power Dry with Recycled Carbon, which makes up 90 per cent of the jersey, reduces carbon emissions by up to 66 per cent compared to alternatives made from virgin polyester.

CO2 is captured from steel mill emissions before entering the atmosphere, recycled into polyester yarn and then turned into Polartec Power Dry, a highly breathable fabric often used in base layers.

Recycled materials are increasingly common in cycling clothing, but according to Santini, the Aero Race is the first bike garment to be made from captured carbon. This is all the more impressive considering its generally high quality.

Santini says the Aero Race jersey offers a ‘sleek fit’. This is its closest-fitting cut, and size large was nearly spot on for me. The sides could have been tighter to my flanks, but the length of the arms, front and back was ideal for an aggressive riding position.

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2026-Santini-Aero-Race-CC-Short-Sleeve-Jersey-back.jpg (Image Credit: Farrelly Atkinson)

Thanks to Santini’s broad unisex size range, which runs from 2XS to 4XL, you can size down for a full-on race fit.

The elastic hem runs all the way round the jersey and the bottom half of it is covered in a dotty, grippy pattern.

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2026-Santini-Aero-Race-CC-Short-Sleeve-Jersey-gripper.jpg (Image Credit: Farrelly Atkinson)

Ribbed aerodynamic material makes up the sleeves, which are raw-cut and lined with an adhesive strip to keep them in place. Polartec Power Dry forms the body of the jersey and strips of this also run under the arms, essentially creating armpit vents.

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2026-Santini-Aero-Race-CC-Short-Sleeve-Jersey-cuff-gripper.jpg (Image Credit: Farrelly Atkinson)

There are three rear pockets, which are generously sized for a race jersey. It’s understandable that none are zipped on a jersey as light as this (136g). Reflective tabs on the edge of the left and right pockets add a little visibility.

Performance

Santini claims to have ‘developed and refined’ the Aero Race Jersey in the wind tunnel. It doesn’t supply any data on its aerodynamic performance, but the way it feels and fits suggests speed.

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2026-Santini-Aero-Race-CC-Short-Sleeve-Jersey-chest.jpg (Image Credit: Farrelly Atkinson)

Besides that bit of bagginess on my flanks, the jersey sat flush to my body without creating wind-catching creases. The hem never rode up, even on bumpy gravel or when leaning forwards into an aero tuck, and nor did the sleeves slip.

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2026-Santini-Aero-Race-CC-Short-Sleeve-Jersey-cuff.jpg (Image Credit: Farrelly Atkinson)

I was disappointed to see exposed stitching at the junction of the two arm materials. The loose threads faced outwards, so they didn’t irritate my skin, but on a jersey this expensive I’d like a tidier finish.

I needn’t have worried about overheating in this black version of the Aero Race (a lighter shade is available) because its ventilation is superb. A close look at the Polartec Power Dry fabric reveals why.

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2026-Santini-Aero-Race-CC-Short-Sleeve-Jersey-chest-logo.jpg (Image Credit: Farrelly Atkinson)

It’s made of small squares with a tiny hole in each corner. What you’re seeing here is bi-component knit technology. Polartec says yarns of differing surface areas create more space for water removal from the outside of the jersey and this helps wick moisture from the skin.

However it works, it works well. I stayed dry during hot interval sessions and didn’t experience that unpleasant damp sensation after long climbs.

Value

Other high-tech, aero jerseys tend to cost a similar amount to the Santini Aero Race and often more.

The Q36.5 Dottore Clima Jersey, which majors on ventilation rather than aerodynamics, costs a whole £60 more at £220, while a closer competitor like the Rapha Pro Team Aero Jersey is also pricier at £190.

At a similar price, the Castelli Aero Race 8S jersey impressed Matt, apart from its tendency to ride up.

Alternatively, if you’re shopping for a fast road riding outfit, you might consider the Santini MADSS V4 Aerosuit, because for an extra £60, you get quality bib shorts as well. I tested the V3 last year.

> Best summer cycling jerseys

Conclusion

With the Aero Race jersey, Santini has shown that top performance and low environmental impact can go hand-in-hand. Although the arm stitching could have been neater, its fit, features and ventilation impressed me enough to conclude it must still be one of the best aero jerseys you can buy.

Test Report

What does the manufacturer say about this product?:

Aero Race is the cycling jersey every pro athlete dreams of: a blend of cutting-edge aerodynamics and forward-thinking design. Crafted from Polartec® Power Dry™, this jersey features an ultra-light, highly breathable fabric engineered to quickly wick moisture away from the skin and toward the outer layers. Its bi-component knit structure ensures fast drying, soft next-to-skin comfort, and optimal temperature regulation—even during the most intense efforts.

One of the building blocks used in Polartec® recycled polyester fabrics is CO2 gas, which is captured from steel mill emissions before it is released into the atmosphere. The captured carbon is recycled into polyester yarn and knit into Polartec fabric, helping to support a future economy where greenhouse gases are transformed into new garments. A shirt made with Polartec® Power Dry™ fabric containing recycled carbon polyester yarn, saves 2/3 or 66% of its own weight in CO2 vs. a virgin polyester t-shirt.*

The aerodynamic design is engineered to minimize drag: stitched rear panels offer a sleek, body-hugging fit, while the specially striped structured sleeves enhance vortex generation for improved airflow. It’s a second-skin garment created to deliver unprecedented comfort and performance. A full silicone gripper hem and raw-cut sleeves keep the jersey perfectly in place, no matter how hard you ride. Finished with three rear pockets featuring internal edging to securely carry all your ride essentials.

An elite-level piece by Santini, developed and refined in the wind tunnel. Maximum innovation, advanced aerodynamics, and now available in a wide range of colors.

*Calculation based on a comparison of CO2 savings from captured carbon polyester fiber to virgin polyester fiber. Shirt construction is based on a fabric weighing 128g/m2, at 175cm wide, and a yield of 1.75yards per. The recycled carbon yarn is 91% of the content by weight.

Tell us some more about the technical aspects of this product:

Pro fit
Unisex cut
Polartec® Power Dry™ fabric
Recycled Carbon technology
Raw-cut sleeves
Elastic hem with full grip
Three rear pockets with internal edging

Rate the product overall for quality (1-10):
8/10

Any further comments on quality?:

Open threads on the arms were the only issue

Rate the product for performance when used for its designed purpose (1-10):
9/10
Rate the product for value (1-10):
7/10

How does the price compare to that of similar products in the market, including ones recently tested?:

It’s cheaper by varying degrees than the Q36.5 Dottore Clima, Rapha Pro Team Aero Jersey and Castelli Aero Race 8S Jersey.

Rate the product for weight:
9/10

Any further comments on weight?:

129g for a size large jersey is very light.

Rate the product for comfort:
9/10
Rate the product for fit:
9/10

Any further comments on fit?:

The sides could have been tighter on me. Otherwise spot on.

Any comments on sizing? Did it size up too big or too small?:

True to size.

Any issues with durability?:

No, but the sleeve stitching was already untidy.

How easy is the product to care for? How did it respond to being washed?:

Very easy. Came out smelling fresh every time.

Did you enjoy using the product? Yes

Would you consider buying the product? Yes

Would you recommend the product to a friend? Yes

Use this box to explain your overall score

Almost everything is perfect, but exposed stitching on a £160 aero jersey is a misstep.

Overall rating: 8/10

About the tester

Age: 31Height: 190cmWeight: 76kg

I usually ride: Fairlight Strael 3.0My best bike is: Canyon Ultimate CF SLX (2016, rim brake)

I’ve been riding for: 10-20 yearsI ride: Most daysI would class myself as: Experienced

I regularly do the following types of riding: Time trialling, Cyclocross, Gravel riding, Touring, Club riding