Setting up a tubeless tyre isn’t as simple as fitting an inner tube, and it can get a bit messy – but it’s well worth the effort. Whether it’s your first attempt or you’re looking to refine your technique, here’s how to make the process as smooth and straightforward as possible.

Fitting tubeless tyres - 01 - deflate old tyre.jpgFitting tubeless tyres - 02 - remove inner tube.jpgFitting tubeless tyres - 03 - remove rim tape.jpgFitting tubeless tyres - 04 - clean rims.jpgFitting tubeless tyres - 05 - aaply new tubless rim tape.jpgFitting tubeless tyres - 06 - apply new tubeless rim tape.jpgFitting tubeless tyres - 07 - make valve hole in tubeless tape.jpgFitting tubeless tyres - 08 - fit tubeless valve.jpgFitting tubeless tyres - 09 - fit tubeless valve.jpgFitting tubeless tyres - 10 - fit tyre without sealant.jpgFitting tubeless tyres - 11 - fit tyre without sealant.jpgFitting tubeless tyres - 12 - soap up the bead.jpgFitting tubeless tyres - 13 - soap up the bead.jpgFitting tubeless tyres - 14 - try to pop it on by using a track pump.jpgFitting tubeless tyres - 15 - bubbles from soap.jpgFitting tubeless tyres - 16 - use tyre booster if track pump doesn't work.jpgFitting tubeless tyres - 17 - use tyre booster if track pump doesn't work.jpgFitting tubeless tyres - 18 - remove valve core.jpgFitting tubeless tyres - 19 - remove valve core.jpgFitting tubeless tyres - 20 - fill syringe with tubeless sealant.jpgFitting tubeless tyres - 21 - insert sealant through valve body.jpgFitting tubeless tyres - 22 - insert sealant through valve body.jpgFitting tubeless tyres - 23 - replace valve core.jpgFitting tubeless tyres - 24 - replace valve core.jpgFitting tubeless tyres - 25 - rotate and shake the wheel to make sure the tyre selant plugs any gaps.jpgFitting tubeless tyres - 26 - kit.jpg

Tubeless is arguably the biggest advance in bike tyre technology this century. As the name suggests, tubeless wheel and tyre combinations have allowed cyclists to eliminate the need for inner tubes. Some cyclists say this offers improved road feel, and when used in conjunction with tyre sealant, fewer punctures.

As advantageous as tubeless is, we have to level with you and concede that the system isn’t as clean or easy to set up as using inner tubes; but the long-term benefits to the quality of your riding could be well worth the added investment in time and money. Once you get the hang of it, setting up and maintaining tubeless becomes routine. 

What tools and materials do you need to set up tubeless tyres?

Fitting tubeless tyres - 26 - kit.jpg
Fitting tubeless tyres - 26 - kit (Image Credit: Farrelly Atkinson)

> A beginner’s guide to building your first bike tool set 

  • Tubeless ready wheels and tyres 
  • Tubeless valves
  • Tyre sealant 
  • Tubeless rim tape (unless your wheels have a solid rim bed)
  • Track pump or air compressor 
  • Tyre levers (optional) 
  • Rag or towel 

Step 1: Preparing your wheels 

Fitting tubeless tyres - 04 - clean rims.jpg
Fitting tubeless tyres - 04 - clean rims (Image Credit: Farrelly Atkinson)

Before going anywhere near any sealant you need to ensure that your rims are both tubeless compatible and up to the job of holding air. Often this will involve using tubeless specific rim tape to seal the valve holes, unless you’re lucky enough to have wheels that have a solid rim bed construction. These are becoming more common, and an increasing number of brands ship wheels with tubeless tape already fitted too. 

Give the rim bed a thorough clean with alcohol or label remover and allow it to dry completely. 

Step 2: Applying tubeless rim tape 

Fitting tubeless tyres - 05 - aaply new tubless rim tape.jpg
Fitting tubeless tyres - 05 - aaply new tubless rim tape (Image Credit: Farrelly Atkinson)

In order for a tubeless tyre to work, the rim must be made air tight. Your wheels may already have tubeless tape fitted, but if not, you will need to apply an adhesive tubeless tape to the rim bed. 

Line the tape up in the rim bed to one side of the valve hole, and covering the valve hole work around the rim applying the tape evening into the centre of the rim bed. Keep good tension on the tape as you go, as you’re looking for a nice sung fit, with no ripples, folds or creases. 

Fitting tubeless tyres - 06 - apply new tubeless rim tape.jpg
Fitting tubeless tyres - 06 - apply new tubeless rim tape (Image Credit: Farrelly Atkinson)

> Best road bike wheels 

Make sure the tape is perfectly centred as it is laid down inside the rim well. This will help ensure an air tight seal of the rim bed and help the tyre bead ‘find’ the inner sidewall of the rim faster as you inflate. This is especially important if you’re using a regular track or hand pump.

As you bring the tape around to the valve hole, where you began, make a neat trim to butt the two ends of the tape up to each other. Use a sharp point to pierce a small, neat hole through the tubeless tape through the valve hole – from inside the rim bed in the same direction as the valve will be fitted, otherwise you will lift the tape off the rim bed and risk ruining the air tight seal.

Fitting tubeless tyres - 07 - make valve hole in tubeless tape.jpg
Fitting tubeless tyres - 07 - make valve hole in tubeless tape (Image Credit: Farrelly Atkinson)

When the tape is installed, go around the rim checking it’s fully seated with no ripples, tucks, folds or creases where air can leak. Take a few minutes to get this right.  Use your fingers or the rounded end of a small screwdriver handle to push the tape right down hard. If, after attempting to pressurise the tyre, the fit between the tyre and rim is too loose, you might want to add another wrap (or two) of tape to build up the rim bed depth and create a tighter and more effective seal between the two items.

As we’ve mentioned already, disregard this step if your wheels already come fitted with tape or the rims are tubeless-ready. You can just skip straight to step 3…

Step 3: Seat a bead 

Fitting tubeless tyres - 10 - fit tyre without sealant.jpg
Fitting tubeless tyres - 10 - fit tyre without sealant (Image Credit: Farrelly Atkinson)

The next step is to fit the tyre and get the bead to snap into place. Pre-inflate the tyre without sealant to seat the beads without spraying sealant everywhere. This means you halve the job air pressure alone will have to do. Once the tyre is seated, let it back down. 

Tubeless tyres can sometimes be stiffer making them harder to put on, but this is something that has improved over time. With a really tight rim/bead combo you may struggle to get the final bead over without tyre levers so you can use these to put the tyre back on as you don’t risk pinching an inner tube. 

Step 4: Fit the tubeless valve

Fitting tubeless tyres - 08 - fit tubeless valve.jpg
Fitting tubeless tyres - 08 - fit tubeless valve (Image Credit: Farrelly Atkinson)

Ensure the valve’s rubber foot is properly seated into the rim well. Often they’re shaped and only fit to make an effective air tight seal one way. Add the necessary rubber O ring seals (if your valve uses them) and threaded lock rings and snug them down tight to make the valve assembly air tight. Remove the valve core.

Fitting tubeless tyres - 19 - remove valve core.jpg
Fitting tubeless tyres - 19 - remove valve core (Image Credit: Farrelly Atkinson)

Step 5: Adding sealant 

To prepare the sealant, draw it into a syringe fitted with a flexible rubber hose. This will fit over the valve stem and allow direct insertion into the tyre.

Fitting tubeless tyres - 20 - fill syringe with tubeless sealant.jpg
Fitting tubeless tyres - 20 - fill syringe with tubeless sealant (Image Credit: Farrelly Atkinson)

> What happens when a Tour de France rider punctures? 

With the rubber hose fitted over the valve stem (the threaded outer will grip the inner surface and stop fluid leaking out) you can push the fluid into the tyre.

Fitting tubeless tyres - 21 - insert sealant through valve body.jpg
Fitting tubeless tyres - 21 - insert sealant through valve body (Image Credit: Farrelly Atkinson)

There will be some mess at this stage! Some sealant will seep out of the bead during the fluid insertion and tyre fitting inflation process, which is normal and necessary for the sealant to fill the gaps between the tyre and rim. Wipe it away as soon as you’ve made the seal and got the tyre to pressure. The sealant is sticky and can leave stains on your frame, tyres and rims. Refit the valve core.

It’s worth mentioning that some innovative brands have been making efforts to make insertion more efficient and less messy in recent years, one being Reserve with its excellent Fillmore valves designed to prioritise high flow rate and prevent clogging; although these and valves like them are considerably more expensive than basic ones. 

Step 6: Spread the sealant 

Fitting tubeless tyres - 25 - rotate and shake the wheel to make sure the tyre selant plugs any gaps.jpg
Fitting tubeless tyres - 25 - rotate and shake the wheel to make sure the tyre selant plugs any gaps (Image Credit: Farrelly Atkinson)

You can help the sealing process by giving the tyre and wheel, once prepped with sealant, a good jiggle. This moves the sealant around the entirety of the inner surface of the tyre. You can repeat this process once the tyre is inflated as well to help with the final sealing.

Step 7: Inflate the tyre 

Most of the frustration of tubeless setups comes at this stage, so a good pump is key here. Ideally, you want to get a lot of air into the tyre as quickly as possible to blow the beads into the rim quicker than air is able to escape. 

Fitting tubeless tyres - 17 - use tyre booster if track pump doesn't work.jpg
Fitting tubeless tyres - 17 - use tyre booster if track pump doesn't work (Image Credit: Farrelly Atkinson)

This is most easily achieved with a home compressor, or one of the newer breeds of tubeless-specific track pumps that can be pre-loaded with a high-pressure blast of air. A standard track pump will usually work (though it’s slightly more effort), and if you’ve set up the system well and chosen your tubeless tyre and rim combination wisely, even a hand pump can make the magic happen.

How much air should you put in your tyres? For road tyres this is usually measured in psi (pounds per square inch), and most wheel manufacturers will provide a recommended psi for their wheels with various tyre sizes.

Fitting tubeless tyres - 16 - use tyre booster if track pump doesn't work.jpg
Fitting tubeless tyres - 16 - use tyre booster if track pump doesn't work (Image Credit: Farrelly Atkinson)

Tubeless tyres typically run best at lower pressures than standard clincher tyres with tubes, so expect to be pumping yours to well below 100 psi like the days of old on 23mm tyres. To give one example, using Giant’s tyre pressure calculator for its hookless wheels, it recommends that a 75kg rider using 28mm tyres on a 22.4mm-wide rim should inflate to 61 psi (4.2 bar). 

Step 8: Check the pressure 

Fitting an inner tube - 26 - fully inflated pressure.jpg
Fitting an inner tube - 26 - fully inflated pressure (Image Credit: Farrelly Atkinson)

It’s not uncommon for tubeless systems to lose a few psi after installation, as the sealant works to plug all the microscopic holes in the carcass and union between tyre and rim. Top up any deficit and ride; that also helps finalise the sealing process. Doing this whole process indoors, in the warm, also helps. You should find the tyre holds pressure consistently after 24 hours.

>> Read more: The full archive of road.cc maintenance articles

Do you have any tips or tricks for setting up tubeless tyres? Let us know in the comments section below.