You don’t need much money to buy speed!

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  • #28184
    Canyon48

    I thought I would share with everyone how I managed to beat several PR’s (that I’ve never managed to better) by riding a bike that cost me only £500.

    I live not far from an A road that offers a totally flat 4-mile ride to a roundabout. The round trip of 8 miles is a good testing ground for a 10mile TT and I would often ride to this stretch of road, tackle the ‘TT’ and ride home after work in the summer (it’s good for a hard effort when I’m short on time!).

    I set PR’s in each direction (and over the whole route) on one such ride last summer on my Canyon Ultimate CF SLX Disc 8.0 – this bike is by no means a slouch, 47mm Mavic Cosmics and aero integrated bar and stem – really a fantastic ride!

    Over the past 8 months, I’ve taken 10 attempts to beat this, but all have failed! In the last couple months, I’ve been lucky enough to get involved in R&D testing of bicycle wheels as well as developing bicycle component fairings. This got me really interested in seeing how much faster I could go on an aero bike.

    Long story short, I bought a 2006 Specialized Transition Comp frameset on Ebay and I adorned it with second-hand components. 

    Here’s a full break down of the components

     Components I bought;

    • Felt Bayonet Aero Bars & Brake Levers £30*
    • Durace Ace Shifters  £60 
    • Stem & Shims  £15
    • Elite CX Crono Bottle  £16
    • Frameset  £200
    • HED Trispoke & Conti Tub  £135
    • Mavic Rear Wheel  £40
    • Conti GP TT Tyre  £40
    • Vittoria Latex Tube  £6
    • 105 Brakes  £30
    • Garmin Mount  £2

    TOTAL £514

    *I bought the Felt Bayonet bars with brake levers and Vision TT shifters for £30, I cleaned up the shifters and sold them on for £60!

    Components I had spare

     

    • Ultegra/105 BB    £15
    • Fizik Bar Tape    £0 (saved from the bin having been taken off another bike)
    • Look Keo Pedals    £20
    • 105 Cassette    £15
    • Ultegra 6800 Front Mech    £15
    • Ultegra 6800 Rear Mech    £20
    • Ultegra 6800 Crankset    £150
    • Ultegra Chain    £15

    TOTAL £250

    I made the rear disc using nothing more than some 0.5mm plastic sheet cut and dished to the right size.

    I ride using HRM and feel, following a series of turbo trainer rides I gingerly tested the TT bike on my usual flat route. I took it fairly easy at around 80% of an all-out effort, incredibly, I knocked a full 2 minutes off the 8 mile route.

    I’m surprised! A bike that cost me just over £500 was 2 mins faster on an 8 mile circuit than my Canyon which cost several times more! The power of aerodynamics, I assume.

Viewing 15 replies - 16 through 30 (of 39 total)
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  • #913407
    0
    alansmurphy
    wellsprop wrote:
     

    I CAD modelled the initial wheel (a second hand super cheap Mavic Kysrium) before CAD modelling the same rear but with a disc covering the spokes.

    I put both the CAD models into ANSYS CFX and ran Computational Fluid Dynamics on each model (I did a mesh study, inflation layer and all that other fun stuff, if anyone wants to challenge the validity of the simulation!). I’ve calculated a drag reduction of around 5 watts at 25mph with 0° yaw angle (I haven’t tested any yaw angles).

    In the CFD, the increased vorticity and flow separation are clear for the shallow rim when compared with the disc – hence the drag saving. (The skin friction was much greater for the disc and the boundary layer was able to grow much larger and become turbulent, but even so, the disc was still better overall due to less flow separation).

    I used the CAD model to create drawings of the disc wheel and calculate the dimensions and the angle of the cut needed to dish the wheel properly. I purchased some really cheap (cost me about £7) 0.5mm styrene sheet and scored the circle needed to create the wheel, cut the angle for dishing it, bent it together and glued it.

    The Mavic stickers came in the box of goodies with my Canyon, seeing as the wheel I used was a Mavic, I thought I’d stick a couple on!

    All I did then was put the covers over the wheel (the non-drive side is secured on the inside with tape and the drive side fitted beneath the flange next to the freehub so was held firm) then used electrical tape to secure the outside to the rim. 

    It sounds incredible above about 20mph, combined with the trispoke up front it makes the bike sound like a helicopter (somewhere between a Chinook in the distance and a [hovering] V-22) 

     

    Yeah, that’s what I’d have done too, being old skool though I’d probably have done it by hand and also made the last image look like a weird green wheel penis…

    #913405
    0
    Canyon48
    asdfqwerty wrote:
    I reckon most of the time you saved was from the change in body position because you bought TT bars for the ‘new’ bike. Everything beyond that is marginal. Sure they all add up, but you’re comparing apples to oranges.

    Yep, I fully agree.

    When comparing to my Canyon Ultimate Disc (with 47mm Mavic Cosmics and aero integrated bar/stem);

    I think the aerobars made the most significant time reduction (please don’t ask me to quantify this because I don’t think I need to do any more CFD analysis ).

    I suspect that the front trispoke performed better than my Mavic Cosmic disc brake front wheel.

    I would assume the custom made rear disc cover offered little to no performance benefit over my Mavic Cosmic 47mm rear wheel.

    Again, I assume the aero frameset and aero bars actually made a reasonably significant difference over my Canyon the aspect ratio (Width/Length) of the tubing and bars on my Canyon is more than twice that of the TT bike.

    What fascinated me was, even as an aerospace engineer, I was surprised by just how great the drag reduction was. I think “The whole is very greater than the sum of its parts” is very applicable.

    #913403
    0
    fukawitribe
    asdfqwerty wrote:
    I reckon most of the time you saved was from the change in body position because you bought TT bars for the ‘new’ bike. Everything beyond that is marginal. Sure they all add up, but you’re comparing apples to oranges.

    I thought that was rather the point – he had an apple and wanted to make a faster orange on the cheap. Seems to have succeeded..

    #913401
    0
    asdfqwerty

    I reckon most of the time you

    I reckon most of the time you saved was from the change in body position because you bought TT bars for the ‘new’ bike. Everything beyond that is marginal. Sure they all add up, but you’re comparing apples to oranges.

    #913399
    0
    Boatsie

    With regards to aerodynamics,
    With regards to aerodynamics, many years ago my uncle was building race cars and my cousin was studying similar disciplines. At the time he was racing pedal prix in conjunction with his schooling. Although heavier, the tricycles were clad with an aerodynamic efficient shell and that enabled them to maintain a much faster pace. Understanding that such would be awkward on a road bike to climb into a cockpit, etc, I’m still a little bit surprised that the nerds haven’t developed track bikes and flat land racers that are hiding the pilot between a wall and a wedge. Given that our bodies are much more complicated to manipulate air pressures with than such, yes it would increase weight yet once wound up she should have a lot less drag.
    Best of luck.

    #913397
    0
    Canyon48
    Paul__M wrote:
    “R&D testing of bicycle wheels as well as developing bicycle component fairings”

    sounds interesting, but I don’t suppose you are at liberity to tell us any more?

    I have an NDA so I can’t be too specific, but I can say that I’ve been speaking to a couple industry insiders about bicycle manufacture as well as bicycle aerodynamics.

    Basically I’ve been trying to work out how the heck bicycle manufacture companies come up with all their designs (as well as their drag reduction results), none of the manufacturers publishes any scientific/academic papers/journals about their research – so it could all be rubbish (I am certainly not saying it is though!).

    Bicycle aerodynamics is in a range at which the flow transitions between laminar and turbulent and the flow isn’t steady. If a design could be created that could control the airflow (particularly if it could stop vortex streets) the bicycle could be more aerodynamically efficient.

    There has been extensive research into boundary layer development, boundary layer transition and flow separation within the aerospace field, there are lots of equations and methods that can be used to determine the performance of an aerofoil (see Karman-Polhausen method and Blasius’s solution).

    I’m applying these methods to bicycle design to come up with a (valid and verified) processes for designing more aerodynamic bicycles – with the view of starting to design aerodynamic components/fairings/tube profiles.

    In theory, once you’ve figured out a few stupidly complex things, you could design a process whereby all you do is define the size of the component and roughly where it is on the bike and it could iterate to a really aerodynamically efficient design using a Design Of Experiments.

    #913395
    0
    Boatsie

    Fun?
    Fun?
    Gosh, if the bloke had strapped a rocket to the top tube then PR might have been yanked out of fifth and going double or nothing.
    Good man obviously applied knowledge with drag on system to achieve a well earned PR using simple British leverage to his advantage.
    Still recon Italian StallIon wouldn’t want to move a bafang fixie into system recognition such that the pillion drives the crank that drives the pillion that drives the golly wog gone way faster, Jack hammer avoided having unclipped after take off.

    I’m impressed, my motorbike uses wings behind the calipers to streamline the defused air. Stability is a huge pro. Not sure if modern bikes use similar around deraileurs and such. Didn’t even know bikes had more than 8 rear cogs until 2 years ago.

    #913393
    0
    Grahamd

    Impressive, so when are you

    Impressive, so when are you taking orders on the wheel covers?

     

    #913391
    0
    Paul__M

    “R&D testing of bicycle

    “R&D testing of bicycle wheels as well as developing bicycle component fairings”

    sounds interesting, but I don’t suppose you are at liberity to tell us any more?

    #913389
    0
    Canyon48
    hawkinspeter wrote:
    @Wellsprop – I wasn’t expecting CAD, let alone CFD analysis. I was thinking more along the line of an old bit of plastic and scissors.

    Very impressive work and don’t listen to Cugel – it’s fun to go faster whether that’s technical competence or improved fitness.

    I should also point out that I did originally try to laser cut the wheel covers, but the laser melted the plastic and it started to smoke/flame so I thought better of that!

    #913387
    0
    hawkinspeter

    FUN:

    FUN:

    From Middle English fonnen (“make a fool of”) or fon, fonne (“foolish, simple, silly”), probably of North Germanic origin, related to Swedish fånig (“foolish”), Swedish fåne (“a fool”). Compare also Norwegian fomme, fume (“a fool”). More at fon, fond.

    As a noun, fun is recorded from 1700, with a meaning “a cheat, trick, hoax”, from a verb fun meaning “to cheat, trick” (1680s). The meaning “diversion, amusement” dates to the 1720s. The older meaning is preserved in the phrase “to make fun of” (1737) and in usage of the adjective funny. The use of fun as adjective is newest and is due to reanalysis of the noun; this was incipient in the mid-19th century.

    I will say little more. Cugel, you have small acquaintance with the trade, but I take it as a good sign that you have come to me for training, since my methods are not soft. You will learn or you will drown, or suffer a blow of the flukes, or worse, incur my displeasure. But you have started well and I will teach you well. Never think me harsh, or over-bearing; you will be in self-defeating error! I am stern, yes, even severe, but in the end, when I acknowledge you a worminger, you will thank me.

    #913385
    0
    Cugel

    hawkinspeter wrote:

    hawkinspeter wrote:

    @Wellsprop – I wasn’t expecting CAD, let alone CFD analysis. I was thinking more along the line of an old bit of plastic and scissors.

    Very impressive work and don’t listen to Cugel – it’s fun to go faster whether that’s technical competence or improved fitness.

    “Fun” – that tedious Yank notion wherein gormless grinners go about doing often foolish things whilst wearing garish clothing and hooting hysterically.

    I prefer good old British “enjoyment”, which requires no hysterical hooting or other infantile cries; nor any of that posing where you show off the silly gew-gaw you just bought as some sort of badge indicating your status in the consumer-races.

    But I am a sceptical old fart so may be dismissed out-of-hand by you young thrusters & strivers, as you go about the shops finding ways & means to scratch up the Strava greasy postings by a notch or two.

    Cugel

    #913383
    0
    Canyon48
    hawkinspeter wrote:
    @Wellsprop – I wasn’t expecting CAD, let alone CFD analysis. I was thinking more along the line of an old bit of plastic and scissors.

    Very impressive work and don’t listen to Cugel – it’s fun to go faster whether that’s technical competence or improved fitness.

     Yeah, I’ve had plenty of time on my hands since I’ve been running and analysing 50 CFD studies on various bicycle fairings/wheels – just something to do whilst I wait for each run to solve (which takes about an hour).

    Cugel wrote:
    You aren’t beating your own PRs if the increase in speed is due soley to the technology “upgrades”. This is something I never grasp about TT lads – are you “competing against yourself” or actually in a race with others after all (more like an arms race than a fair fight, since it all seems to hinge on the technology)? I know, really – it’s the latter, innit.

    You could ride a 1939 Rudge and improve your times …. by getting fitter. I thought that was the idea … but perhaps I am old and confused about these modern things.  One suspects that TTing has become a buy-stuff fest like everything else these days. 🙂

    Still, your buying has at least been relatively light on your wallet.

    Cugel.

    Beating a PR is beating a PR, however it’s done… I’m only interested in TT as I want to compete against my own times – I’m not really bothered how I stack up against others.

    One of the main draws to TT’s for me is the technology and aerodynamics aspect, as an aerospace engineer (currently involved in aerodynamic evaluation) it interests me. I also like being able to design, analyse and manufacture fairings and components for testing/use on my TT bike. I’m currently looking into developing and optimising fairings (thick aerofoils) for use at low-medium Reynolds numbers, TTing is to me is an extension to this.

    As for improving my fitness, I have a cycling coach (ex-continental racer), my weight has stabilised at 66kg and I’m getting gradual improvements in my FTP – so I’m not sure what else I can do.

    Aerodynamics is everything when it comes to cycling – and, as you said, aerodynamics cost a lot.

    This guy here also inspired me to see what I could with a very small budget, the fun thing is, with a small budget, optimising absolutely everything becomes even more important to get the best out of myself and the bike, so it becomes a real challenge.

    http://www.cyclingweekly.com/news/latest-news/how-a-bike-costing-1000-won-the-national-10-mile-time-trial-championship-189583

    #913381
    0
    hawkinspeter

    @Wellsprop – I wasn’t

    @Wellsprop – I wasn’t expecting CAD, let alone CFD analysis. I was thinking more along the line of an old bit of plastic and scissors.

    Very impressive work and don’t listen to Cugel – it’s fun to go faster whether that’s technical competence or improved fitness.

    #913379
    0
    The Gavalier
    Cugel wrote:

    wellsprop wrote:
    I was only drawn to TT as I’m not interested in racing but I want something competitive (at least beating my own PR’s)! I plan to give the local TT’s a bash this season, the local club also runs weekly evening TT’s :)

    You aren’t beating your own PRs if the increase in speed is due soley to the technology “upgrades”. This is something I never grasp about TT lads – are you “competing against yourself” or actually in a race with others after all (more like an arms race than a fair fight, since it all seems to hinge on the technology)? I know, really – it’s the latter, innit.

    In Japan they have keirin racing wherein the bikes are highly limited in any variation, tending to none, as the punters are interested in which bloke, not which bike, is the fastest.  It was once like that in TTing, where everyone road a fixed wheel bog-standard thing. This makes sense to me.

    You could ride a 1939 Rudge and improve your times …. by getting fitter. I thought that was the idea … but perhaps I am old and confused about these modern things.  One suspects that TTing has become a buy-stuff fest like everything else these days. 🙂

    Still, your buying has at least been relatively light on your wallet.

    Cugel.

    I think what he’s saying is that he’s going to run the bike ‘as is’ this season and see how he gets on. 

Viewing 15 replies - 16 through 30 (of 39 total)
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