Making custom Cassette

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  • #28823
    Sasquatch1976

    H.

     

    I am now two years into this road cycling “thing”.

    Minor background:

    Completely hooked (and yet another reason to buy gadgets) 🙂

    I aquired a Canyon Endurace CF SL 9.0 bike (2017 model) and it was equipped with the Ultegra groupset (6800)

    50/34 chainrings and 11-32 cassette. All is fine. BUT….

    after two years and quite some four digit total miles on the bike I find the gear “spacing” (<– excuse the lag of proper terminology) to be a little akward in the most used gears on flat-ish roads.

    I looked at the dealer manuals from Shimano for both the 8600 and newer R8000 groupsets and they seem to be interchangeable.

    ———-

    Dillemma:

    I really would like a 15T cog as I find the 14->16T jump somewhat large. I could “just” get stronger of cause… 🙂

    As of now I have 11-12-13-14-16-18-20-(22)-(25-28-32T) cogs

    I very rarely use 11T and 12T (12+13T at downhils, but again. They are mostly untouched

    I notice from the shop manualt that there are now a 11-30 cassette from the R8000 series.

     

    Could I combine it to the following:

     

    12-13-14-15-16-17-(19-21)-(24-27-30)  —> () incicating the fixed cogs on the spider assembly

     

    This would be simply great in a number of ways:

     

    12T would still not be uset much but prevent cross chain stress AND I would get my 15T cog.

    32T vs 30T is not that concerning for me.

    I did type this into an online gearing/rollout sharting calculator and t looks OK.

    CONCERN:

     

    Will it shift properly. I can see from the shop manuals that the same cogs are not available from each cassette. They are market A B and C in the manual and am I right in assuming this is due to the machining of the cog to assist in shifting. ?

     

    Please advice (and sorry for the lengthy post)

     

    Regards

    Allan

    Denmark

     

Viewing 16 replies (of 16 total)
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  • #924889
    0
    StraelGuy

    You could mix and match the

    You could mix and match the first few ratios because the cogs are seperate but the last few are riveted together. It was much easier back in the day when they wer e held together with teeny hex-headed bolts. You should be fine though, the 15 and 16 tooth zone is well within the seperate cog zone.

Viewing 16 replies (of 16 total)
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