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How strong should a frame be?

A friend of mine just bought a Giant TCR advanced 2, and pomptly dropped it on his first ride while descending on a wet road at abount 20 mph. He landed heavily buckling the rear wheel, but worryingly has cracked the chainstay. The bike is getting checked out this weekend by LBS this weekend, but would have expected a bit more resiliance. Would appreciate you thoughts in case it is bad news from LBS.

If you're new please join in and if you have questions pop them below and the forum regulars will answer as best we can.

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18 comments

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keef66 | 7 years ago
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"Thanks for your input, was brand new, he had literally had it 48 hours"

Makes me feel a whole lot better about writing off a brand new tyre...

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tritecommentbot | 7 years ago
1 like

Nice one, pretty much the best possible outcome there laugh

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Grahamd | 7 years ago
1 like

Update, bad news that frame was deemed irrepairable. Good news is that after some pressure from LBS to Giant, a new frame replacement has been agreed. LBS are charging £150 to move components between frames, so a good outcome I feel. 

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DrG82 | 7 years ago
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If the crack is in a nice clear position near the middle of a tube it should be a fairly easy fix even to the point of a reasonably capable DIYer doing the repair. Just be really careful not to breath in an CF/resin dust when grinding back the area to be repaired as it's really nasty stuff.

Also, with it being a chainstay, if it goes again it's unlikely to be a catastophic crash inducing failure.

Fingers crossed it won't come to this and Giant will sort it but, I'd guess the best you get is an discounted replacement offer.

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fenix | 7 years ago
2 likes

I'm sorry but crashing a bike isn't normal use.  Just like crashing a car isn't.

It's unlucky for your mate - and 99 times out of 100 you'd be fine if you have a slight off - but bikes aren't designed for impacting hard surfaces. 

 

I'm sure it will be able to be repaired though look up @Re_carb on Twitter. I've seen them do good jobs.

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barbarus | 7 years ago
0 likes

I think this sets the benchmark https://vimeo.com/24294789

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racingcondor | 7 years ago
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Sounds like bad luck unfortunately, I've raced and marshalled a on and off for enough years that I've seen plenty of crashes and you'd be surprised how few broken frames I've seen.

The good news is that I also had a friend who repaired their frame after cracking the top tube. Rode it for years afterwards with no problems.

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Mungecrundle | 7 years ago
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Is he sure that the frame breaking was not a cause of the accident? A manufacturing fault may well manifest in early use. I'm sure that Giant would probably be keen to avoid graphic bad publicity and any product liability claim especially if your friend was injured. It's a commercial decision for their customer support to deal with. Good luck

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Mungecrundle | 7 years ago
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I lifted this straight from

http://www.sheldonbrown.com/frame-materials.html

It's a few years old now and things move on, but he seems to put together some technically knowledgeable articles.

 

"Carbon fiber is an increasingly popular frame material, but it is fundamentally different from metal tubing as a way to construct frames. Because of the fibrous nature of this material, it has a much more pronounced "grain" than metal does. A well-designed carbon fiber frame can have the fabric aligned in such a way as to provide maximum strength in the directions of maximum stress.

Unfortunately, in bicycle applications, carbon fiber is not a fully mature technology, as tubular-construction metal frames are. Bicycles are subjected to a very wide range of different stresses from many different directions. Even with computer modeling, the loads can't be entirely predicted. Carbon fiber has great potential, but contemporary carbon fiber frames have not demonstrated the level of reliability and durability that are desired for heavy-duty touring use. In particular, a weak point tends to be the areas where metal fitments, such as fork ends, bottom bracket shells, headsets, etc connect to the carbon frame. These areas can be weakened by corrosion over time, and lead to failure."

(Dated Aug 2010)

 

CF is still a maturing technology. I've seen those trail bike frame tests before and they really do put paid to the notion that CF is not a strong material. However the fact that very few touring bike specialists use it for frames at the present time is a good indicator that it is not 'better' as an overall package than other traditional materials for all applications.

Fingers crossed for a warranty frame replacement for your mate. Was it a brand new bike or new second hand? Giant may replace as a gesture of goodwill, especially if the alternative is an offer by your mate to post pictures of a cracked Giant frame all over the internet...

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Grahamd replied to Mungecrundle | 7 years ago
0 likes

Mungecrundle wrote:

Fingers crossed for a warranty frame replacement for your mate. Was it a brand new bike or new second hand? Giant may replace as a gesture of goodwill, especially if the alternative is an offer by your mate to post pictures of a cracked Giant frame all over the internet...

Thanks for your input, was brand new, he had literally had it 48 hours.

I've already encouraged him to contact Giant, as IMHO the design should be strong enough to cater for real world bike use, and a minor accident should not render a frame unuseable, hence asking the original question.

 

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Chuck replied to Grahamd | 7 years ago
0 likes

I feel for your mate but in my book this is just one of those things. Stuff can break when you drop it the wrong way and that can be the first time or the 1000th time you use it. 

Grahamd wrote:

 

MHO the design should be strong enough to cater for real world bike use, and a minor accident should not render a frame unuseable 

I believe cars are frequently written off after 'minor' accidents so I don't see why you'd expect that a bike frame would be indestructible. 

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Batchy replied to Mungecrundle | 7 years ago
2 likes

Mungecrundle wrote:

I lifted this straight from

http://www.sheldonbrown.com/frame-materials.html

It's a few years old now and things move on, but he seems to put together some technically knowledgeable articles.

 

"Carbon fiber is an increasingly popular frame material, but it is fundamentally different from metal tubing as a way to construct frames. Because of the fibrous nature of this material, it has a much more pronounced "grain" than metal does. A well-designed carbon fiber frame can have the fabric aligned in such a way as to provide maximum strength in the directions of maximum stress.

Unfortunately, in bicycle applications, carbon fiber is not a fully mature technology, as tubular-construction metal frames are. Bicycles are subjected to a very wide range of different stresses from many different directions. Even with computer modeling, the loads can't be entirely predicted. Carbon fiber has great potential, but contemporary carbon fiber frames have not demonstrated the level of reliability and durability that are desired for heavy-duty touring use. In particular, a weak point tends to be the areas where metal fitments, such as fork ends, bottom bracket shells, headsets, etc connect to the carbon frame. These areas can be weakened by corrosion over time, and lead to failure."

(Dated Aug 2010)

 

CF is still a maturing technology. I've seen those trail bike frame tests before and they really do put paid to the notion that CF is not a strong material. However the fact that very few touring bike specialists use it for frames at the present time is a good indicator that it is not 'better' as an overall package than other traditional materials for all applications.

Fingers crossed for a warranty frame replacement for your mate. Was it a brand new bike or new second hand? Giant may replace as a gesture of goodwill, especially if the alternative is an offer by your mate to post pictures of a cracked Giant frame all over the internet...

The main reason for not using cf for touring bikes is because it cannot be adequately repaired unless you are fortunate enough to be in a place where facilities are available.

However steel and other metals can usually be patched up or repaired by any competent village blacksmith even in remote areas of the world .

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fukawitribe replied to Batchy | 7 years ago
1 like

Batchy wrote:

Mungecrundle wrote:

I lifted this straight from

http://www.sheldonbrown.com/frame-materials.html

It's a few years old now and things move on, but he seems to put together some technically knowledgeable articles.

 

"Carbon fiber is an increasingly popular frame material, but it is fundamentally different from metal tubing as a way to construct frames. Because of the fibrous nature of this material, it has a much more pronounced "grain" than metal does. A well-designed carbon fiber frame can have the fabric aligned in such a way as to provide maximum strength in the directions of maximum stress.

Unfortunately, in bicycle applications, carbon fiber is not a fully mature technology, as tubular-construction metal frames are. Bicycles are subjected to a very wide range of different stresses from many different directions. Even with computer modeling, the loads can't be entirely predicted. Carbon fiber has great potential, but contemporary carbon fiber frames have not demonstrated the level of reliability and durability that are desired for heavy-duty touring use. In particular, a weak point tends to be the areas where metal fitments, such as fork ends, bottom bracket shells, headsets, etc connect to the carbon frame. These areas can be weakened by corrosion over time, and lead to failure."

(Dated Aug 2010)

 

CF is still a maturing technology. I've seen those trail bike frame tests before and they really do put paid to the notion that CF is not a strong material. However the fact that very few touring bike specialists use it for frames at the present time is a good indicator that it is not 'better' as an overall package than other traditional materials for all applications.

Fingers crossed for a warranty frame replacement for your mate. Was it a brand new bike or new second hand? Giant may replace as a gesture of goodwill, especially if the alternative is an offer by your mate to post pictures of a cracked Giant frame all over the internet...

The main reason for not using cf for touring bikes is because it cannot be adequately repaired unless you are fortunate enough to be in a place where facilities are available.

However steel and other metals can usually be patched up or repaired by any competent village blacksmith even in remote areas of the world .

Chances for repair in the wild would undoubtably be higher for steel frames in most places i'd warrant - i'd still hate to see your average village blacksmith put a flame anywhere near an aluminium or modern, performance steel/stainless one though. Also, much as I admire Sheldons site, i'd say that summary was nearly out of date at the time of writing - let alone now. I'd personally take a metal (probably non-exotic steel) frame for touring in out-of-the-way places, world circumnavigation and so on - otherwise i'd just go with whatever was to hand that took luggage and decent tyres.

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Grahamd | 7 years ago
0 likes

Thanks for the responses, let's hope it is fixable, otherwise it will have been a very expensive ride.

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fukawitribe | 7 years ago
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tritecommentbot | 7 years ago
2 likes

Can be repaired I'm sure, specialist companies are getting good at that now. 

 

A lot of crashes are guys sliding out so their body takes the impact and protects the frame. So you probably see a lot of pro rides just get up and ride their bikes for that reason. The other thing is perception, you might see a pro ride his bike to the finish, but it's actually been damaged and you never find out about it. But if you go down at odd angle, like AKH says, all bets are off, especially if you flip the bike. I've flipped over the bars on an aluminium hardtail and landed hard and the bike spun through the air and landed on rocks. Was perfect afterwards. I wonder if a cf frame could have handled that. Only two crashes I've had on the cf road bike have been slow and funny. Body took all the impact.

 

I don't ride the road bike without insurance. Just can't afford to buy a new frame if I wipe. 

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AKH | 7 years ago
7 likes

Road bike frames are incredibly strong relative to their weight; but, they’re only designed to support that load in a certain plane. In a crash, all bets are off. Sorry to hear about your mate’s situation, but it doesn’t sound at all unreasonable to me.

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TypeVertigo replied to AKH | 7 years ago
0 likes

AKH wrote:

Road bike frames are incredibly strong relative to their weight; but, they’re only designed to support that load in a certain plane. In a crash, all bets are off. Sorry to hear about your mate’s situation, but it doesn’t sound at all unreasonable to me.

Just a qualification: The above is true for carbon fiber. It's "anisotropic" so it doesn't support loads equally in all directions the way metal frames, made of an isotropic material, are.

In a sense, the anisotropic nature of carbon fiber makes it desirable because frame makers can tune the design and layup of the carbon to support loads in one direction and be compliant in another. The same characteristic doesn't do you any favors in crashes or for loaded touring though.

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