The disc brake revolution is coming + industry insider comment

The bike industry's major players say that discs on road bikes is the future


David Arthur, January 3, 2013

Z0 Disc1

In our 2013 cycling trends and predictions article, one of the recurring predictions is the one about disc brakes on road bikes. It's a controversial subject; since the UCI gave the go ahead for disc brakes on cyclocross bikes, many have been asking when discs are coming to road bikes. And the answer is very soon.

Disc brakes represent the biggest development in road bike technology since the advent of the indexed derailleur. No other development is such a radical overhaul of the status quo as disc brakes. And none seems to be unsettling people as much as disc brakes. We asked a handful of industry bigwigs for their views, you can skip straight to their response here. But first, here's why we think disc brakes on road bikes are the future.

It’s important to separate the emotional response from the pragmatic. The debate has to be whether disc brakes are a good thing for road bikes. There have been many technological developments in road cycling over the year. Some have stuck, others have slipped into the history books. One thing every development shares is initial scepticism, before gradual acceptance. Electronic groupsets offer a good example. They were hated by many when first launched, but they've gradually become a standard, and even the most bitter sceptic will today recognise their value.

Salsa introduced the Colossal, a new disc-equipped road bike in Ti and steel, last year

So, will it be the same for disc-equipped road bikes? Yes, it is going to happen. What is interesting is that I don’t think this a top down development, like many that are first tested in the pro ranks and filtered down to us. I think this will be a bottom-up development. There’s a groundswell of support for their development from real people who aren’t paid to ride bikes. It’s here that they’ll win fans. But I do think, once all the initial obstacles have been overcome, that we’ll see a professional team on disc-equipped bikes in the next five to 10 years.

You only need to look at cyclocross for an example. Discs have been allowed at the highest level for a couple of years now, but the top cyclocross racers just aren’t adopting them. That’s not at all surprising really, in the rarefied air occupied by the top ‘cross racers they’ll stick with tried and tested until there’s a significant performance increase to be gained by any change. There’s a lot of money at stake, and they’re not going to risk it all. There's also not been a serious hydraulic disc offering yet. Yes there's mechanical, but they offer little extra power over calipers and are heavy. They're on their way though. SRAM have developed a hydraulic disc brake and have been testing it with some top US cyclocross racers. All it takes is one win at the highest level, and the tide will turn.

It’s when you step away from the professional scene that you realise where the interest in disc brakes really is. There’s now a huge choice of disc-equipped cyclocross bikes at affordable price points and we’re seeing them sold in decent numbers. It only takes a tyre change to transform a cyclocross bike into a road bike. Everyday cyclists are cottoning on to the benefits and the interest and demand is just growing. It seems only natural that once such riders have experienced the benefits that they'll want discs on their road race bikes too.

BMC's recently introduced GranFondo updated to take disc brakes, spotted at Eurobike late last year

The discs in cyclocross conversation is rather distracting from the really interesting debate though: that of discs on road bikes. Sure, the tough conditions of cyclocross are a good testing ground for the technology, but the same technology has been well proven in mountain biking for the past decade. The mountain bike industry has long since honed disc brakes to perfection, and in the 10 years since we first saw fat tyred bikes sporting disc brakes they’ve been widely adopted. In fact, it’s hard to buy a mountain bike without disc brakes these days.

They make a lot of sense off-road. But on the road? On the road there’s a lot of argument both in their favour and against them. Often people come out with the comment, “You don’t need that much power,” but that’s not the key point about disc brakes. As is the case with cars, motorcycles and mountain bikes, the power can be easily modulated at the lever. It’s about extra control. Better to have a surplus of power you can easily control, than not enough in the first place.

“But road calipers are more than powerful enough,” I hear you crying out at the back. Plenty of the time, yes they are. Ever ridden in the pouring rain and struggled to slow down on a steep descent approaching a junction? Hurtled down an Alpine descent at 100kph and longed for better brakes as you desperately scrub off speed for a tight switchback? Tried to slow down on wheels with a carbon fibre braking surface? I have, and I can tell you, I longed for disc brakes in each situation.

Which leaves us playing a waiting game. There’s clearly a huge interest in the industry, based on the number of disc-equipped road bikes we’ve been seeing this last year, and from cyclists who are ready to adopt this new technology. When SRAM and Shimano release their disc brakes - which, from the rumours we've heard, could be as soon as spring this year - will send the cycling world into a frenzy of excitement.

Colnago wowed the cycling world with the C59 Disc, the first serious offering from one of the Big Brands

The technology already exists, it just needs SRAM and Shimano to adapt it for road bikes. Smaller rotors, lighter calipers, reservoirs integrated into shifter hoods. Frames and forks will need new routing or internal hose guides, and disc mounts will need to be designed into forks and rear triangles. And wheels will need to be redesigned too. But these are small hurdles. As we saw at Eurobike last year, there’s clear indication that many bike brands are already redesigning existing bikes to accept disc brakes. Colnago, Parlee, Time, Specialized, Canyon, BMC and Culprit are just a handful of brands that now offer road bikes compatible with disc brakes.

It’s just a matter of time, but disc brakes are coming to road bikes. It’s going to be an interesting few years and, I like to think, exciting time as we see which way the industry and market shifts.

The industry speaks...

We asked a handful of industry insiders if they think disc brakes are the future, here are their responses:

Keith Bontrager

“Given the inherent braking limitations with light carbon rims, discs are necessary, certainly for pros. If you were to study the thermodynamics in detail you'd come to that conclusion very quickly.

“The obstacles are simple, but not trivial. Structural issues are understood and at least partially sorted with cyclocross bike development.

“I'm guessing, but I think Shimano and SRAM will decide when to implement the changes on the road. It'd be the wild, wild west technically otherwise. Electronic shifting frees up lots of space in the brake levers, so it should be simpler now.”

Paul Lew, Director of Technology and Innovation Reynolds Cycling

Disc brakes hold promise for both cyclists and manufacturers for many reasons.  As a designer and manufacturer of carbon fiber wheels, disc brakes create new opportunities for performance improvement and safety.  The expectations for disc brakes however can be excessively exuberant.   I am not a fan of the idea that disc brakes will solve all of the problems; they may bring problems of their own.  As an example, the aerodynamic penalty associated with a disc brake system may not be favored by triathletes, but road cyclists may find that a disc brake system is an ideal solution.  The additional mass and form factor of a traditional disc brake system may look appropriate for a cross or mountain bike, but is the look appropriate for a road bike?  I am a fan of disc brakes because they represent advancement, a reason to try something a different way.  The execution and the integration will play a large part in determining the long-term success.

As far as regulations governing competition permitting disc brake systems, namely UCI regulations:  I am one of a handful of industry representative who regularly interface with UCI in a formal setting.  I have been told directly that the acceptance of disc brake systems in UCI competition is a minimum of three years away.  There are a number of concerns from the perspective of safety and fairness.  For example, can cyclists who compete with rim brakes safely compete in a peloton with cyclists using disc brakes?  Is there a danger that a bicycle outfitted with disc brakes can stop in a different way than a bicycle outfitted with rim brakes creating a higher-than-normal risk for a crash in close riding conditions?  How does this scenario change with weather conditions?  These types of questions are at the forefront of concern for the rule-makers.  Both cyclists and industry will be required to weigh-in on all benefits and risks before UCI will make any decision regarding disc brakes in competition. How will UCI regulations steer the marketplace?

I don’t think disc brakes are THE solution to specific shortcomings.  For example, there is so much discussion about the risks of heat build-up on carbon fiber rims as a result of friction from rim brakes.  Disc brakes are the solution, right?  Disc brakes are A solution, but not THE solution.  We can build carbon structures that can withstand heat from re-entry into the atmosphere.  It’s not really a problem building a higher temperature carbon rim structure; the problem is building a higher temperature carbon rim structure for an affordable price.  Is this additional price increase to build a higher temperature rim solution more than the additional cost of a disc brake system?  These types of questions are now being considered.

In the final analysis, I don’t think disc brakes are necessary, but for the sake of continuing to look for better ways, and for the sake of advancing technology they have a place on the road. The details of where will play out in the coming years.

Dom Mason, Kinesis Bikes designer

“Yes. I think that we will look back with disbelief at the days when we used to squash rubber against alloy/carbon in an attempt to scrub off speed...sometimes our rims even had grit and grime smeared over them to add into the retardation mix!

“Discs make total sense for road bikes and as soon as they get light enough and all the mechanisms are housed in the hoods, then I'm sure we will see them being accepted. Rims can lose some weight because they won't need to be squeezed and have material built in for wear, so the overall weight of the system can be reduced.

“Braking in the wet with carbon rims is a little hit and miss, disc brakes solve this and of course there are the issues of rim wear, melting sidewalls, and brake rub with untrue wheels that discs negate. Disc brakes for 'winter' bikes also make huge sense.

“I realise there are issues surrounding heat build up in small/lightweight rotors and that the force induced on a small diameter road disc with a high friction coefficient riding surface is huge, but these problems will be dealt with and then, we will see disc brakes in the Pro-Tour.”

Ash Clark, Charge Bikes

“There is a genuine argument for having disc brakes on road bikes, they are more powerful than road caliper brakes and they work in all weathers, however, they are not without their cons. They are currently heavier and less aerodynamic than current road brakes and performance orientated frames are going to take a backward step in order to allow discs.

“Ultimately, disc brakes are and aren't the future. The better all round performance of disc brakes will be of genuine value to a certain sector of the road bike market... namely sportive and cyclocross / commuter bikes.

“I don't think we are going to see disc brakes in the peloton for a good few years, if at all.”

Dan Jones, Colnago UK distributor

“Yes, disc brakes offer a proven advantage in every other application they are used in, it was only a matter of time before they found their way on a road bike. “

Ben Coates, Trek Product Manager

“Whether or not disc brakes are the future of road bikes is going to be up to the riders. Obviously, riders don’t ‘need’ disc brakes. We’ve done without them so far. I think we need to consider what a braking system does for a rider in order to understand if it’s something riders will demand.

“Let’s consider the needs of a performance road rider.  I believe a brake has three jobs, first and foremost is to be safe and usable in all conditions.  Second is to allow the rider to manage their speed.  Third is to help the rider go as fast as possible. 

“Today, the disc brake options for road do not do any of these things as well as they need to in order to make them viable for this segment.  There are a ton of things that need to be considered and addressed before disc brakes can be suitable for performance road use. Weight, aerodynamics, heat dissipation, modulation, and traction on the road are a few that come to mind.  If you look at another industry for guidance in disc brake use you can quickly see what challenges might lie ahead. 

“Motorcycles have a similar differences in speed, weight, and aerodynamics between road and dirt use.  In road motorcycles, you see multiple discs, huge rotors and large calipers to deal with the increased speed, compared what you see on dirt bikes.  For bicycles, the expectation of making a compact package with super small rotors using available technology today, isn't likely and definitely isn't ready or an advantage at this point.

“Today, if you want disc brakes on a road bike you are either using mechanical disc brakes with a reduction in performance (in most circumstances but not all) and an increase in weight.  If you want hydraulic disc brakes, you are looking at a converter box or some barely existing prototype and taking a big risk that the system you use can dissipate enough heat to be safe.

“In general, I think there needs to be enough demand from riders to warrant the investment into product development. I don’t think we’re there yet. “

Mark Reilly, Enigma Bikes

“I think disc brakes for road are inevitable at some point in the future. As soon as Shimano, SRAM and Campagnolo start making road disc brakes that’s when we’ll see things change.”

So...

The opinions of just this small selection of industry insiders offers an interesting glimpse into the minds of those in charge of designing, speccing and marketing road bikes. While most are in universal agreement with my prediction that disc brakes are coming to road bikes, Trek's Ben Coates signals a more cautionary approach, telling us: "There are a ton of things that need to be considered and addressed before disc brakes can be suitable for performance road use."

Meanwhile, Keith Bontrager answers such caution by saying: "The obstacles are simple, but not trivial. Structural issues are understood and at least partially sorted with cyclocross bike development." Dom Mason supports this, saying: "Discs make total sense for road bikes and as soon as they get light enough and all the mechanisms are housed in the hoods, then I'm sure we will see them being accepted."

All things considered, I feel Ben hits the nail on the end with his final comment: "I think there needs to be enough demand from riders to warrant the investment into product development." So, do you want disc brakes on road bikes?

Tried to stop my roadie in the rain at an intersection the other day and it just shot out past the stop sign.Bring the disc brakes on much safer I also thing they will reduce a lot of shimy you get when wheels are not properly balanced.

posted by chromo1990 [42 posts] 4th January 2013 - 19:25

Heat isn't as much of a problem with mechanical discs. The only thing that would really happen is glazing of the pads, which reduces overall general performance, but not significantly.

Heat is an issue with hydrualic brakes due to boiling of brake fluid behind the piston. Which could happen fairly quickly if you're dragging your brakes constantly, down a mountain pass at 70kph or more.

That being said, I'm a huge fan and can't wait for a dedicated hydraulic system like the Hywire or whatever Sram has up their sleeve. I currently run the Hope V-twin, and although the lever feel is a little vague (cable routing issues to the master) the power and modulation is excellent and have had no issues. Brake late and brake hard is key.

posted by mattsavage [9 posts] 4th January 2013 - 21:01

Nobody seems to have mentioned the most serious problem with disc brakes as currently implemented - that of front wheel ejection due to braking torque.
Wheel ejection does happen - I've seen it right in front of me. Fortunately for the rider concerned it wasn't at much above jogging pace, and within walking distance of Briancon bike shop (for new forks) rather than half way down the Galibier.

If things progress as it seems likely they will, I foresee a rash of fairly serious crashes. The ignorant WILL do things to provoke the problem, such as file off lawyer lips or use lightweight QR skewers.

See this 2006 link for details of the problem
http://www.ne.jp/asahi/julesandjames/home/disk_and_quick_release/index.html

You'll notice that since then most mountain bike forks have acquired through axles or forward facing dropouts. Only Cotic seem to have taken the simple step of mounting the caliper on the front of the right-hand fork blade rather than the back of the left blade.

posted by andrew_s [2 posts] 5th January 2013 - 1:05

That's a good observation Andre, but one that has cropped up quite seriously in mountain biking already. A few years ago I went to the high court case in which Russell Pinder was trying to sue the makers of the suspension fork he was riding in which the front wheel ejected, leaving him paralysed. Since then, fork manufacturers have changed the angle of the dropout, so even if the quick release lever is loose, the braking forces push the axle into the dropout, rather than causing the wheel to pop out.

And as yet, I've not heard reports of any current disc-equipped road bike riders experiencing such an issue.

David Arthur's picture

posted by David Arthur [528 posts] 5th January 2013 - 17:20

Can I just throw hub brakes into the mix? If bikes for us normal folk were designed with mono blade forks & cantilevered rear wheels we could all run hydraulic hub brakes. Aero? Yes. Clean lines? Yes. Minimal maintenance? Yes. Thank you Mr Burrows, your time has come (again), it just took a little time...
Who cares what the pro's HAVE to ride? We could have much better...
Read Mike Burrows book. Who is he? The REAL genius behind the Lotus bike.

posted by stealth [106 posts] 6th January 2013 - 15:28

Forward facing dropouts negate the 'wheel ejection' problem andrew_s.

Dom. Kinesis UK.

Dom's picture

posted by Dom [24 posts] 8th January 2013 - 13:56

A footnote about disc brakes in top level cyclocross: top Italian MTB/cyclo-cross racer Marco Fontana took third place in Rome World Cup riding a disc-equipped Cannondale (and dedicated his third place on the podium to Burry Stander).

Photo gallery from Rome by Balint Hamvas.

Simon E's picture

posted by Simon E [1273 posts] 8th January 2013 - 15:59

a pair of 1200g carbon wheels from china for £400 are the reason to go for discs. A compelling reason in my view.

posted by birzzles [2 posts] 7th February 2013 - 15:51

I have discs brakes on my cyclocross and there is no going back to a bike with rim brakes. I have actually sold that rim brake road bike. The discs give me more control to brake in bends and I can always modulate braking power properly, no matter what environment conditions. My "aha moment" was when a friend ran into a tree after not being able to brake from having dripped his drink on the rim brakes. Was so slippery with water and old brake rubber on the rim that it felt right like there were no brakes. Luckily came out unharmed - helmet!

An observation of David Arthur does not hold in my experience:
"It only takes a tyre change to transform a cyclocross bike into a road bike."

Unfortunately, this is not the case. road tyres typically come in 23mm width. Most cyclocross wheels come with 19mm inner width rims (19C). You should not put 23mm tyres in 19mm rims, even 17mm (17C) rims are a bit of a strech for bumpier road conditions. I know of only a handful 15mm inner width (15C) disc-ready road rims that are ready to use for 23mm racing tyres. (e.g. Alexrims Black Dragon). Many other wheelsets are V-brake rims with disc hubs. A most unfortunate looking idea!

And then, of course, there is the issue with matching hubs and the 130mm vs 135mm fitting width of the rear wheel. Most cyclocross hubs are 135mm wide, for a roadbike most need 130mm hubs. But I guess this will either change with road bike disc adoption or there will be disc hubs with 130mm width. I don't expect that 5mm more width in a road bike would carry much of a weight penalty though...

Any thoughts on curreny 622-15C disc rims or wheel sets?

posted by comfreak [4 posts] 21st February 2013 - 15:19

What you are forgetting (and pretty much everyone who thinks road disks are a no brainer seems to be forgetting) is the HUGE difference in speed. E=1/2MV2, so a road bike that is going say 4x the speed will need 16x the heat disippation. I doubt anyone has ever been 100 kmh on an MTB but this is common downhill speed on a RACING bike. I use the word racing, because I think disks are fine for commuting or puttering around but if you want to go as fast as possible with a bike that is light and aerodynamic as possible (which most people who race do) then current disk technology cannot compete with rim brakes. It's going to take a game changing technology to enable hydraulic disk brakes that are lighter (or at least as light as) rim brakes but never boil their brake fluid. Nothing I have seen here suggests anyone is about to do this.

posted by imaca [24 posts] 22nd February 2013 - 23:33

I would say a new fork re think would be required for the Pro option re. aro/weight and for safety. A mix of disc and caliper in the peloton would just not work either. As for me i'd love discs for the all weather performance with commuting and touring/fun riding Nerd

Alex7

Baldy1alex's picture

posted by Baldy1alex [30 posts] 24th February 2013 - 16:13

I would happily trade some weight on my road bike for the same feel and modulation that disc brakes give me on my mountain bike. I ride a pretty heavy Orange Five (and have ridden disc brakes for about 15 years now) off road and a pretty light S-Works Tarmac on the road plus a Litespeed for commuting. Even on the steepest, muddiest, longest alpine descents off road my discs have never let me down. I wish I had the same confidence in the rim brakes on my road bikes.

Maintenance isn't an issue - modern discs are a doddle to bleed and service. When discs come to road bikes, I'll be waiting with open arms!!

posted by mec287 [9 posts] 26th February 2013 - 14:54

Forks are going to have to be beefed up considerably. Currently braking forces are applied right next to the bottom race, the main pivot in what is essentially a long lever (the fork). By moving the braking to the hub, you come up against the laws of levers - you're making the lever much longer, so the force applied to the fork that will need to be resisted will be far greater.

If motorcycle forks can flex far enough under braking to touch the tyre to the engine (had a friend who raced professionally in the '80s who regularly melted his tyre on his engine...) then a piddly bicycle fork is going to be hugely challenged. Assuming the tyre holds on to the road long enough...

Not so much a six pack as a barrel!

posted by Bigfoz [28 posts] 26th February 2013 - 19:45

Bigfoz wrote:
Forks are going to have to be beefed up considerably...If motorcycle forks can flex far enough under braking ...

Yeah, the cycling industry has really not had about 10 years of experience with forks with disc brakes attached. Really, they are now going to look at motorcycles for learning. /irony off - sorry, could not resist.

I have a carbon fork with mech BB7 discs attached. It brakes very happily without ruining my fork. The fork seems not much beefed up either, since there is no weight penalty over other competitive forks, except that maybe the disc brakes weigh slightly over the weight of RR/V-brakes.

After several alpine style climbs and decends, I am not particularly worried that I might hit a tree or miss a bend because my fork breaks from braking. A good manufacturer does not sell their stuff untested either, and my bike's fork (exact one, have it from there) is used on a competition level cyclocross bike. I doubt if it fares well enough there, it will have problems on the road. To me road bike and disc feels like a perfectly natural combination and there is no going back. Period.

posted by comfreak [4 posts] 27th February 2013 - 0:01

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